Estimating
and Production
WOODMAN has been developed for purpose made product
manufacturers. It is simple to use and provides a comprehensive estimating
capability for any type of product which can then be combined with a
convenient production processing facility for producing timber and board
cutting lists, assembly listings, total material requirements and costing
reports.
Estimating
The Estimating Program is used for creating Product Costs and
Prices which are stored on Estimate Files and printed out for quotation
purposes if desired. Items can be copied from one estimate to another and can
also be copied to the Production Order Processing Program.
One off products are priced by simply entering the material
codes, quantities, sizes and labour times in accordance with the
specification. Data can be entered in whatever form the estimator finds most
convenient, but for accuracy, data is best entered on an individual component
part basis if possible.
Products of a repetitive nature can be specified in a
parametric format using the formula and variable facilities so that the
products can be saved then copied and modified by changing overall sizes,
variables and materials to quickly reproduce an alternative specification.
Numerous product designs can be created in this way and stored on files where
they can be easily located and copied to new estimates then modified to suit.
On completion of the data entry for a product the direct cost
will be calculated according to the material and labour data specified, and
the selling price calculated by applying overhead rates and profit margins to
suit the users circumstances.
A summary of material and labour cost together with gross
profit and selling price can be displayed on the screen and if desired
"what if" tests can be applied by manipulating the data. For
example, if a predetermined selling price is entered, the gross profit will be
recalculated, or alternative selling prices can be calculated by entering a
different gross profit percentage or hourly profit rate. The product can also
be modified by changing materials and waste rates, or the batch size, and the
revised cost and selling price will be recalculated automatically.
Printed reports can be produced for each product showing the
detailed material cost, labour time and overhead build‑up together with
the data rates specified. A summary report for the whole estimate showing the
total materials and labour cost plus labour hours and gross profit can be
printed together with a list of priced items for attachment to a quotation.
This routine is for creating Production Orders and printing
all the production documentation for them. An order is processed either by
copying items from a quotation or by entering data using similar routines
described above for preparing estimates.
Having entered all the items making up the order the
following documents can be printed:
• An Assembly Parts List for each product.
• Cutting Lists for each type of timber and panel
component.
• A Materials Summary showing total quantities and % waste.
Summary
WOODMAN has been specifically created for the Woodworking
Industry. It provides its users with a Management System that is automated and
gives a greater clarity of information for usage and costs, leading to far
greater accuracy of both estimating and the calculation of selling prices. This
in turn improves the overall effectiveness of the business model employed and
leads to: